Figure 1- Typical Polycarbonate Molecule


 Precise control of chemical processing and stat-of-the-art compounding technology allow us to provide many different CALIBRE* resins. Figure 1 shows the typical repeating molecular structure for CALIBRE polycarbonate resin. The bisphenol A component (moiety A) of the molecule is the principal contributor to the resin's relatively high glass transition temperature of 302¡ÆF (150¡ÆC). And, the high rotational mobility of the carbonyl group within the carbonate (moiety B) contributes to the high ductility and toughness of CALIBRE polycarbonate resins over a wide temperature range.


Figure 2- Molecular Weight-Melt Flow Relationship of Polycarbonate Resins



  To translate the chemistry of CALIBRE polycarbonate resins into part performance, several key properties must be considered. The molecular weight of the resin has an inverse relationship to the melt flow rate (MFR)-or, in other words, the higher the molecular weight, the lower the MFR. This relationship is illustrated in Figure 2. along with other properties affected. The physical and mechanical properties of CALIBRE resins increase with decreasing MFR. However, Processing becomes more difficult as MFR decreases. Thus, a compromise is necessary - and engineers, designers and fabricators must choose between optimum physical and mechanical properties and high flow characteristics that permit the filling of complex molds.


"*" Trademark of the Dow Chemical Company, licensed for use by LG DOW Polycarbonate LTD.